​​​​​​​Vacuum Forming Workflow

Basic page fields
image
Vacuum forming workflow header image
h3 subheading

Before your booking.

Process steps
Icon
Health and safety induction
Process step description
1. Complete the makerspace induction.

The use of the vacuum former is covered in the formative manufacture training, but it is not compulsory in order to use the machine. 

Users must have completed the general makerspace induction in order to gain access to the vacuum former. 

Icon
Form for vacuum forming
Process step description
2. Source your object for vacuum forming.

The object must fit within the forming bed. The forming bed has maximum dimensions 200 x 200 x 130mm. 

See the introduction to vacuum forming knowledge base page for considerations when designing models for vacuum forming. 

Icon
SISO
Process step description
3. Book the vacuum former.

In order to use the vacuum former, you must make a booking.

h3 subheading

Setting up the vacuum former.

Process steps
Icon
Peeling film and placing in former
Process step description
4. Peel off the protective film from the sheet and place it into the vacuum former.

Place the sheet on the seals of the bottom tray. Line up the edges of the sheet to the edges of the seals. 

It is recommended to also use the heat guard provided. 

Icon
Placing objects onto mayku
Process step description
5. Place your object onto the vacuum forming bed.

Leave plenty of space between multiple objects on the forming bed to maximise the chance of a successful form. 

Icon
Mayku attaching vacuum
Process step description
6. Plug in the vacuum into the back of the vacuum former. 

The Henry Hoover vacuum cleaner is used to provide the suction for the Mayku vacuum former. This is plugged into the machine via a tube at the back. 

Icon
Hoover on switch
Process step description
7. Turn on the vacuum former and vacuum. 

The Henry hoover must be turned on in order for the vacuum form to be successful. If the hoover is turned on and plugged into the Mayku, it will only start up once the heated plastic sheet is pushed over the mould to be formed.

h3 subheading

Vacuum forming.

Process steps
Icon
Mayku heater and timer button
Process step description
8. Set the time and temperature to heat up the plastic sheet and press start. 

It is recommended to also set a secondary timer. 

Icon
Mayku drooping sheet
Process step description
9. Wait for the plastic to be soft and droop in the middle.

Users must stay with the machine while it is heating the plastic. You want the plastic to be soft, drooping in the middle with a few crinkles forming at the sides. 

Icon
Mayku plastic sheet forming over object
Process step description
10. Pull the plastic sheet down over your form. 

The vacuum will automatically come on, as long as it is turned on. 

Icon
Mayku removing formed sheet
Process step description
11. Turn off the heater, wait for the plastic to cool and remove your form from the mould. 

Leaving your form to cool for a few minutes gives the plastic time to harden and reduces the risk of warping your form.